A Flexible Platform For All Manufacturers
With TilliT, any manufacturer can improve their operational performance with a configurable platform for the shop floor.
This is made possible by helping to connect and digitalize every aspect of your production process from beginning to end, enhancing overall operational efficiency and improving quality.
TilliT is a modular solution
Production scheduling
Manually drag and drop work orders and tasks or use AI automation to rapidly generate schedules. Minimize setup and changeovers while managing inventory shortfalls and reducing wasted time.
Digital work order
Track and manage the full lifecycle of your production process. Start and complete jobs, then monitor order progress including every event and activity necessary to convert raw materials into finished goods.
OEE metrics
Connect your assets, lines and work centres to TilliT using our cloud-connected approach and instantly gain visibility of your equipment availability and performance.
Paperless quality
Communicate quality activities with your team at exactly the right time and guide them through the process. Capture completed checks as they happen, alert operators to upcoming tasks and measure completion conformance.
Knowledge management
Capture the knowledge of your most experienced staff. Guide new employees in the best practices for every action with digital SOPs that can incorporate video, documents, and other links.
Connectivity
Use our TilliT Edge to connect to Wireless Counter Sensors or your control systems, leveraging machine onboard data or pre-existing sensors. Setup is easy and doesn’t require engineering or development.
Production Scheduling
TilliT Scheduling simplifies the complex task of creating, updating and publishing production schedules. It easily manages complex operational constraints, improves visibility and adapts to constant changes to ensure what you schedule is what happens on the shop floor.
- Model operational complexity with ease including equipment, personnel, materials, inventory, routes, and shifts
- Analyse scenarios against multiple objectives, dynamically manage schedule adherence and compare multiple what-ifs
- Automate your scheduling and predict plant performance using Artificial Intelligence algorithms to improve scheduling velocity and accuracy.
Digital Work Order
TilliT is “Order Aware” at the core, with every aspect of an order understood and carried through the full lifecycle.
- Either manually start and complete orders or connect your SCADA to TilliT to leverage from events raised against any trigger
- Track adherence to scheduled start and end times, and quantity of every order
- Replace your paper-based job spec and attach order-specific tolerances, attributes, SOP’s plus any other documentation required for execution, including guided training.
OEE Metrics
Get the most from your assets. TilliT monitors availability and performance for your work-centres, production lines or cells. Following simple setup, you get:
- Visibility of downtime information, and the ability to assign reasons for longer stops
- Track over-time performance against a standard rate in real-time
- Understand root causes of failures with the correlation of information gathered against material and orders.
Paperless Quality
Ensure consistent processes and optimal quality control. TilliT provides your operators with a digital platform that helps eliminate human error by providing the information they need, when they need it.
- Intuitive, easy-to-use interface can be set up in a few hours, ready to train and use
- Trace quality measurements against upper and lower tolerances
- Delivers the information operators need, when they need it – right to their fingertips
- Immediately alerts against out-of-specification products, plus you can build your own escalation process.
Knowledge Management
Make every operator smarter with a knowledge management process that shows the right information at the right time and in the right place for the desired outcome – whether it is for safety, regulatory compliance or efficiency.
- Digitalize your Standard Operating Procedures and Instantiate them during
the execution of a manufacturing process. - Deliver rich text, images and even video through mobile and web
interfaces and in any language to guide your people on best practices. - Manage and Maintain your Manufacturing Knowledge Base and integrate
with other knowledge and training systems throughout your organization.
Connectivity
TilliT combines an Edge device that can be either connected to SCADA or PLC, or it can be used in combination with a battery-powered wireless counter, so it can be installed in any production line without complication.
- With just the counter, TilliT is able to provide availability and performance metrics to a reporting system via a web portal or via api connection.
- If connected to a SCADA or PLC, TillliT will also be able to track process variables like temperature and pressure using existing sensors.
- TilliT Edge is built for TilliT Cloud, which means its configuration is straight forward and requires no coding or engineering.
- TilliT Edge supports a range of protocols such as OPC-UA, Ethernet/IP, Profinet and Modbus. I can also be paired with protocol converters.
TilliT in action! Check out these success stories
Hear from other companies about their journey towards a smart manufacturing future and the benefits they realized straight away thanks to TilliT.
David Mashado, Production Manager, Vinpac
Michael Clayton, CEO, Derby Rubber
John Woodcock - General Manager of Oliveri
Damien Puyenbroek, General Manager, Lifestyle Bakery
Frequently Asked Questions
Do I need servers or to worry about hosting the solution?
No. The platform is hosted in the cloud, and the subscription is all you need to pay. The moment you register a new account, TilliT is ready for you to use.
What kind of devices do I need in the factory?
Any device that can use a modern browser to navigate the web can be connected to TilliT. We recommend using tablets and mobile devices for mobility areas, which can mean a more efficient worker. Desktop computers can be used for stations where data collection is centralised.
Do I need to install any software?
For the regular user, you will only need a web browser. For admins, you may want to install the TilliT Excel Add-in that allows you to manage configuration and load bulk data.
What skills are required to set up the system?
After going through a training session (no longer than a couple of hours), anyone should be capable of configuring TilliT!
We recommend you select a champion that will be the main person doing the configuration. We’ve seen Quality Managers, data/business analysts or plant managers take on the role of 'champion'. The elected person will be trained and can use the help portal to set up the system. No coding or prior technical skills are required.
Do I have to use all the features?
No. You can choose to activate the things that are currently missing from your operation and add value to your business.
What is included in the main license?
Included with a TilliT license are workflow, order execution and quality management. If you add a TilliT Edge, you will have access to asset performance.
For the production scheduling capability, you will need an added scheduling license.
Where do I go from here?
Ready to see how TilliT fits with your business? Feel free to book a live demo with us. We'll take our time to understand your situation and advise you on the next steps.
How much does it cost?
TilliT is a fraction of the cost compared to alternatives. Visit our pricing page to learn more.